Ship side valve Functions, Definitions and Specification


The valves on the side of the ship / Ship-side valves on the top refer to valves that are connected to the hull, without having anything to medium with the valve on the side of the ship. During the dry dock, the valves are checked by the dry dock personnel, while the work of the ship's engineers is to check the internal valves. For total seaworthiness of the ship, the ship side valves must always be in proper condition, They must have local as well as remote control operation which must be permanently connected. Pipes of the inlet and the outlet to the sea must be provided with valves or taps attached directly to the outer coating or to the plating’s of fabricated water boxes attached to the shell plating. These accessories must be fixed with threaded bolts equipped with hazelnuts.
Heads or bolts screwed into heavy steel pads built into the plating. Screw holes must not penetrate into the plating. Valves for the Ship side Side Applications must be installed so that the pipe section can be located directly inside the valve without removing the sealed integrity of the hull. Taps and accessories of the ship, when made of steel or other approved material with low resistance to corrosion, must be adequately protected against wastage/rusting. In the visual inspection, the valves should not show any sign of defects on their body, their internals and the spindle. The Thread and other parts must be in good condition, which ensures freedom of movement in the operating conditions. Ship side valves are made and tested in accordance with the rules and regulations of the classification society in the presence of an expert.


Markings on the Ship Side valve of the Ship: The following data are marked on each side of the valve.

a) Nominal size of the drill (eg NB 80);
(b)Nominal pressure according to section 1.4.
c) Test pressure
d) Brand / seal of the manufacturer.
e) Marker / Stamp of Classification Surveyor.
f) Flow direction
g) The weight of the valve to be marked.
h) Metallic tag numbers provided with the table.

Why are they so important?

In a Ship, all that has been installed has a purpose, besides the valves on the side of the ship is controlled and supervised by the classification society. Maritime organizations (classification society and flag state) know a series of incidents of local flooding machinery space installations and averaging two reports of floods received annually. The side flaps ensure the sealed integrity of the shell and the internal working sea tube from the sea. Operation of the valves allows maintenance of pipeline equipment. They are used to prevent the ingress of water into the compartments after a failure in a pipeline or equipment. Therefore, the valves must provide a watertight barrier when closed. In normal commercial vessels, the ship is docked dry and the ship's valves are inspected to meet classification society standards. This inspection confirms the condition of the valve and closes it when closed. For installations, such as mobile drilling units of fleets or ships of intervention, the inspection may be performed by dry dock times or repair in the port, however, permanently anchored facilities these inspections are carried out. They become more complicated as the right holder must be able to demonstrate that the valve is sufficiently leak-proof and in good condition. This can be combined by a close visual inspection and on-site testing. After repairing or installing a new valve, the dry dock repair shop usually provides a 5-year warranty on these valves. However, if the valves are damaged during the warranty period, the workshop will bear the cost of the diver's time and expenses.

Listed below are few Ship-side valves that is seen on vessels.

              Name of the Valve                                Side                          Type                        Specification

1  Sea water suction for low sea chest                   Starboard      Butterfly valve           10K 550A
2  Sea water suction for high sea chest                  Port               Butterfly valve           10K 550A         
3  Sea water suction F.W.G sea chest                     Starboard      Butterfly valve           10K 125A         
4  Main cooling S.W discharge overboard             Port               Butterfly valve           10K 300A               
5  O.W.S discharge overboard                                Port              SDNR                         10K 40A          
6  Fire & G.S pump discharge overboard               Starboard     SDNR                         10K 200A             
   (fire and ballast pump)                                                             (Screw Down Non-Return valve) 
7  Steam blow valve to high sea chest                    Port              SDNR                         16K 40A            
7a Air vent for high sea chest                                 Port              Ordinary Globe valve(SDGV)   10K 40A                         
8  Steam blow valve to low sea chest                     Starboard     SDNR                         16K 40A           
8a Air vent for low sea chest                                  Starboard     SDGV                         10K 40A              
9  Steam blow valve F.W.G sea chest                     Starboard     SDNR                         16K 40A      
9a Air vent for F.W.G sea chest                              Starboard     SDGV                         10K 40A                     
10 F.W.G discharge overboard                                Port             Butterfly valve            10K 125A                         
11 Boiler blow down direct overboard                    Port            SDNR                          16K 40A               
12 Soil/waste water discharge overboard                Starboard   Storm valve                  10K 100A                         
13 Stop valve for waste water overboard                Port            Storm valve                  10K 100A                  
14 Gally/provision refer drain overboard                Starboard   Storm valve                  10K 100A                       
15 I.G system scrubber cooling tower                     Starboard   Butterfly valve             10K 200A                             
   discharge overboard 
16 Draught gauge overboard valve                          Starboard   SDGV                         10K 50A                      
17 Weather deck scupper overboard                        Port                                                125A  
18 Weather deck scupper overboard                        Starboard                                       125A  
19 Main water ballast pump discharge overboard   Port            Butterfly valve            10K 550A             
20 ODME discharge overboard                               Starboard   Butterfly valve            10K 350A    

What does K and  A stand for in specifications?

 K : is the pressure.
 A : is the Nominal diameter of the pipeline.  


*Note: The Following Article is being Originally written by one of our co-Author (Arpit Singh) on his personal website and is being re-used with proper modifications, editing and due permission. If you have any problem with any part of the content please contact us, We will act ASAP.



Author ARPIT SINGH and Amit


STCW & SHIP FIRE PREVENTION

STCW & SHIP FIRE PREVENTION

FIRE TRIANGLE: IF ANY ONE SIDE OF “FIRE TRIANGLE” IS REMOVED, FIRE WILL BE EXTINGUISHED.
METHODS OF FIRE FIGHTING: THERE ARE FOUR METHODS OF FIGHTING FIRE
  • SMOTHERING – REMOVING THE AIR.
  • STARVING - REMOVING THE BURNING MATERIAL FROM THE SURROUNDING.
  • COOLING – REMOVING THE HEAT.
  • INHIBITING – RETARDATION OF THE COMBUSTION REACTION.
FIRE TRIANGLE

Types of fire

In the European Standard "Classification of fires" (EN 2:1992, incorporatiing amendment A1:2004), the fires are classified as:
Class A fire: Ordinary combustibles such as wood, paper, carton, textile, and PVC;
Class B fire: Flammable liquids and solids which can take a liquid form, such as benzene, gasoline, oil;
Class C fire: Flammable gases, such as butane, propane, and natural gas;
Class D fire: Combustible metals, such as iron, aluminum, sodium, and magnesium;
Class F fire: Cooking media, such as oils and fats, in cooking appliances;
A fire involving energized electrical equipment is not classified by its electrical property.

SHIP FIRE PREVENTION

SMOTHERING

IF THE OXYGEN CONTENT OF THE ATMOSPHERE IN THE IMMEDIATE NEIGHBORHOOD OF BURNING MATERIAL CAN BE SUFFICIENTLY REDUCED COMBUSTION WILL CEASE. THIS PRINCIPLE IS INEFFECTIVE IN THE CASE OF CELLULOID AND SIMILAR SUBSTANCES, WHERE BURNING OF THE MATERIAL CONTAINS WITHIN ITSELF, IN A CHEMICALLY COMBINED FORM.

PRACTICAL ASPECT: ON A SMALL SCALE IT IS EMPLOYED IN A SNUFFING  CANDLE. PERSONS CLOTHING CAN BE SMOTHERED WITH A RUG / BLANKET
ON A LARGE SCALE, IN CAPPING A BURNING WELL. BATTERING DOWN OF A SHIP’S HOLD WHEN A FIRE BREAKS OUT BELOW DECKS WILL OFTEN HOLD THE FLAMES IN CHECK UNTIL PORT IS REACHED.

PRACTICAL APPLICATION OF SMOTHERING METHOD
  • USE OF FOAM: THIS FORMS A VISCOUS COATING OVER THE BURNING MATERIAL AND LIMITS THE SUPPLY OF AIR.
  • USE OF DRY POWDER: SODIUM BICARBONATE FROM A PRESSURIZED EXTINGUISHER. CARBONATE WHEN FINELY DIVIDED ABSORB HEAT AND THUS HAS COOLING AND FLAME INHIBITING EFFECT.
  • USE OF INERT GAS: THE VIGOROUS DISCHARGE OF INERT GAS, SUCH AS CARBON DIOXIDE & NITROGEN IN THE IMMEDIATE VICINITY OF THE FIRE REDUCES THE OXYGEN CONTENT OF ATMOSPHERE BY PROVIDING A TEMPORARY BLANKET EFFECT.

STARVATION

THE EXTINCTION OF FIRE BY STARVATION IS APPLIED IN THREE WAYS. BY REMOVING COMBUSTIBLE MATERIAL FROM THE NEIGHBORHOOD OF THE FIRE. 
Ex: DRAINING OF FUEL FROM BURNING OIL TANKS, DISCHARGING OF CARGO AT A SHIP FIRE.
BY REMOVING THE FIRE FROM THE NEIGHBOURHOOD OF COMBUSTIBLE MATERIAL.
Ex: PULLING APART A BURNING HAYSTACK.
BY SUB-DEVIDING THE BURNING MATERIAL. 
Ex: SMALLER FIRES PRODUCED MAY BE EXTINGUISHED MORE EASILY, SUCH AS EMULSIFICATION OF THE SURFACE OF BURNING OIL.

COOLING

THE PROCESS OF REMOVING THE HAET FROM FIRE IS CALLED COOLING. THIS IS NORMALLY DONE BY WATER, AS WATER HAS MORE COOLING EFFECT AND VERY HIGH LATENT HEAT. APPLICATION OF JET OR SPRAY OF WATER TO A FIRE, EMULSIFICATION OF THE SURFACE OF OIL BY MEANS OF THE EMULSIFYING TYPE OF SPRINKLER HEAD.

INHIBITING

IN THIS HEAT PRODUCING CHEMICAL REACTION OF SUBSTANCES IS CHECKED OR STOPPED. THIS APPLIES TO ONLY FLAMING MODE AND NOT TO THE GLOWING MODE. IN THIS FLAME INHIBITING EXTINGUISHING MEDIUM INTERFERES WITH THE ACTIVE SPECIES IN FLAME CHAIN REACTION WHICH WOULD OTHERWISE FUNCTION AS “CHAIN CARRIERS”. THIS METHOD EXTINGUISHES THE FLAME VERY RAPIDLY.
    Ex: DCP OR HALON GAS – THESE ACT BY CHEMICAL INTERFERENCE WITH THE CHAIN REACTION OF FLAME PROPAGATION.

PROPERTIES OF FLAMMABLE MATERIAL

FLAMMABILITY: THIS IS THE ABILITY OF SUBSTANCE TO BURN. IN THIS VAPOR GIVEN OFF BY FLAMMABLE MATERIAL CAN BURN WHEN MIXED WITH AIR IN THE RIGHT PROPORTION IN THE PRESENCE OF AN  IGNITION SOURCE.

IGNITION POINT: IT IS THE LOWEST TEMP., TO WHICH A FLAMMABLE SUBSTANCE MUST BE HEATED TO IGNITE.

FLASH POINT: IT IS THE LOWEST TEMP., AT WHICH THE VAPOUR OF THE SUBSTANCE ARE AVAILABLE IN SUFFICIENT QUANTITY TO PRODUCE A MOMENTARY FLASH WHEN A FLAME IS APPLIED.

FIRE POINT: IT IS THE TEMP., AT WHICH THE HEAT FROM THE COMBUSTION OF BURNING VAPOR IS CAPABLE OF PRODUCING SUFFICIENT VAPOUR TO ENABLE COMBUSTION TO CONTINUE.

SPONTANEOUS / AUTO / SELF IGNITION TEMP: IT IS THE LOWEST TEMP., AT WHICH THE SUBSTANCE WILL IGNITE SPONTANEOUSLY i.e., THE SUBSTANCE WILL BURN WITHOUT THE INTRODUCTION OF A FLAME OR OTHER IGNITION SOURCE.

UPPER FLAMMABLE LIMIT: IT IS THE CONCENTRATION OF FLAMMABLE VAPOUR IN AIR ABOVE WHICH THE MIXTURE BECOMES TOO RICH TO IGNITE AND PROPEGATE COMBUSTION.

LOWER FLAMMABLE LIMIT: IT IS THE CONCENTRATION OF FLAMMABLE VAPOUR IN AIR BELOW WHICH THERE IS INSUFFICIENT FLAMMABLE VAPOUR TO SUPPORT AND PROPAGATE COMBUSTION.

STATIC ELECTRICITY: IT IS THE ELECTRICITY PRODUCED IN DISSIMILAR MATERIALS THROUGH PHYSICAL CONTACT AND SEPARATION i.e., A SAMPLING APPARATUS LOWERED IN TO A TANK CONTAINING CHARGED PETROLEUM LIQUID.

FLAMMABLE RANGE: IT IS THE RANGE OF CONCENTRATION OF A FLAMABLE VAPOUR IN AIR WITH WHICH THE VAPOUR AND AIR MIUXTURE IS FLAMABLE.

FLAMMABILITY: IT IS THE ABILITY OF SUBSTANCE TO BURN VAPOUR GIVEN OFF BY A FLAMMABLE MATERIAL, WHEN MIXED WITH AIR IN RIGHT PROPORTION IN THE PRESENCE OF THE IGNITION SOURCE. NORMAL AIR CONTAIN -  21%  OF O2  AND 78% OF N2 AND SMALL TRACES OF CO2 , WATER VAPOUR etc. IN CARGO TANKS AS THE PERCENTAGE OF HYDROCARBON INCREASES, OXYGEN CONTENT DECREASES.

LOWER FLAMABLE LIMIT (LFL): FOR A MIXTURE OF AIR AND THE FUEL TO BE COMBUSTIBLE, MINIMUM QUANTITY OF THE FUEL VAPOUR SHOULD BE PRESENT IN THE MIXTURE. THIS IS EXPRESSED AS PERCENTAGE OF FUEL VAPOUR IN THE MIXTURE OF AIR AND VAPOUR. THIS IS CALLED LOWER FLAMABLE LIMIT. THE MIXTURE WILL NOT BURN UNLESS FUEL VAPOUR CONTENT IN THE COMBUSTIBLE MIXTURE IS ABOVE LFL.

EVERY TYPE OF FUEL HAS DIFFERENT LFL.
POINT “F” – MINIMUM OF O2 REQUIRED FOR COMBUSTION  ( 11% BY VOLUME).
    LFL – LOWER FLAMABLE LIMIT
          – 1% OF C2H2 AT POINT “A”

Flamablity Diagram

UPPER FLAMABLE LIMIT (UFL):
WHEN THE PERCENTAGE OF FUEL VAPOUR IS INCREASED IN THE MIXTURE, THE PERCENTAGE OF AIR AND HENCE THE PERCENTAGE OF OXYGEN REDUCES.
SINCE THE OXYGENN CONTENT BELOW 11% IN THE MIXTURE DOES NOT SUPORT COMBUSTION, A STAGE MAY BE REACHED WHEN THE PERCENTAGHE OF VAPOUR IN THE MIXTURE IS SO HIGH THAT RESULTING PERCENTAGE OF OXYGEN IS TOO LOW TO SUPORT THE COMBUSTION AND MIXTURE WOULD NOT BURN EVEN WHEN IGNITED. THIS IS CALLED UPPER FLAMABLE LIMIT.
MIXTURE WILL NOT BURN IF THE FUEL VAPOUR CONTENT MORE THAN THE UFL.
UFL – UPPER FLAMABLE LIMIT
              - 11% OF C2H2 AT POINT “B”

EVERY FUEL HAS A LFL and UFL AND THE PERCENTAGE OF FUEL VAPOUR RANGE BETWEEN BETWWEN THESE TWO LIMITS IS CALLED “FLAMABLE RANGE”
POINT “A” – AT THE END OF BURNING IF THE PRODUCT OF COMBUSTION ARE ANALYSED, IT IS FOUND THAT ALL OF C2H2 VAPOURS ARE CONSUMED, WHILE SOME “O2” IS UNUSED AND STILL AVAILABLE.
POINT “B” – AT THE END OF BURNING, ON ANALYSIS, IT IS FOUND THAT ALL OF “O2” IS CONSUMED AND SOME UNBURNT C2H2 IS STILL AVAILABLE.

SOURCE OF IGNITION  (HEAT ENERGY)

  1. CHEMICAL HEAT ENERGY
  2. ELECTRICAL HEAT ENERGY
  3. MECHANICAL HEAT ENERGY
  4. NUCLEAR HEAT ENERGY
CHEMICAL:
  • HEAT OF COMBUSTION
  • HEAT OF PARTIAL OXIDATION
  • SPONTANEOUS HEATING
  • HEAT OF DECOMPOSITION (ONION, POTATO etc., IN CARGO HOLD)
  • HEAT OF SOLUTION (MIXTURE OF TWO CHEMICALS)
  • ELECTRICAL:
  • RESISTANCE HEATING
  • DI-ELECTRIC HEATING
  • INDUCTION HEATING
  • MECHANICAL:
  • FRICTIONAL HEATING
  • FRICTIONAL SPARKS
  • HEAT OF COMPRESSION

CLASSIFICATION OF FIRE

FIRES ARE CLASSIFIED ACCORDING TO THE TYPES OF MATERIAL WHICH ARE ACTING AS FUEL. FIRES BURNING WOOD, GLASSFIBRE, UPHOLSTERY AND FURNISHINGS. FIRES BURNING LIQUID SUCH AS LUBRICATING OIL AND FUELS. FIRES BURNING GAS FUELS SUCH AS LIQUIFIED PETROLEUM GAS. FIRES BURNING COMBUSTIBLE METALS SUCH AS MAGNESIUM AND ALUMINIUM. FIRES BURNING ANY OF THE ABOVE MATERIALS TOGETHER WITH HIGH VOLTAGE ELECTRICITY.

THESE CLASSIFICATIONS ARE ALSO USED FOR EXTINGUISHERS AND IT IS ESSENTIAL TO USE THE CORRECT CLASSIFICATION OF EXTINGUISHER FOR A FIRE, TO AVOID SPREADING THE FIRE OR CREATING ADDITIONAL HAZARDS. MANY FIRE EXTINGUISHER WILL HAVE MULTIPLE CLASSIFICATIONS SUCH AS A, B and D

FIRE EXTINGUISHING AGENTS

FIRE EXTINGUISHING AGENTS

CARBON DIOXIDE: AT NORMAL TEMP., CO2 IS 1.5 TIMES HEAVIER THAN AIR. IT IS EASILY LIQUEFIED AND BOTTLED. IT IS STORED UNDER PRESSURE OF 50bar IN STEEL CYLINDERS. WHEN CO2 IS APPLIED TO FIRE, THE LIQUID CO2 BOILS OFF RAPIDLY AS A GAS, EXTRACTING HEAT FROM THE SURROUNDING ATMOSPHERE. IT EXTINGUISHES FIRE BY SMOTHERING i.e., BY DISPLACING OXYGEN. ABOUT 20-30 % OF THE ATMOSPHERE SHOULD CONTAIN CO2 TO EXTINGUISH THE FIRE. CO2 IS QUICK AND CLEAN, NON-TOXIC, DOES NOT HARM MOST FAFRIC AND DOES NOT CONDUCT ELECTRICITY. SO IT CAN BE USED ON ELECTRICAL IT DOES NOT DAMAGE EXPENSIVE CARGO OR MACHINERY. IT LEAVES NO UNDESIRABLE RESIDUE TO BE CLEARED OFF AFTER USE. SO IT CAN BE USED TO EXTINGUISH FIRE IN CARGO AND MACHINERY SPACES BY PROVIDING FIXED CO2 INSTALLATIONS.

ADVANTAGES OF CARBON DIOXIDE:
  1. NON-CORROSIVE.
  2. DOES NOT CONDUCT ELECTRICITY.
  3. LEAVES NO RESIDUE.
  4. EASILY AVAILABLE.
  5. NOT SUBJECTED TO DETERIORATION IN QUALITY WITH AGE.
DISADVANTAGES OF CARBON DIOXIDE:
  1. TOXIC AND HAZARDOUS TO HUMAN BEING.
  2. LITTLE COOLING EFFECT & DANGER OF RE-IGNITION IF AIR IS READMITTED IN ROOM.
  3. SOLID CO2 PARTICLES GENERATE SPARK DUE TO STATIC ELECTRICITY, SO UNSUITABLE IN OIL TANKERS
WATER: IT IS MOST EFFICIENT , CHEAPEST AND READILY AVAILABLE MEDIUM. IT HAS A COOLING EFFECT AND NO-TOXIC. IT ABSORBS HEAT AND EXPANDS TO 1700 TIMES OF IT’S VOLUME TO PRODUCE STEAM WHICH HAS SMOTHERING EFFECT.
IT IS SAFE TO USE ON MOST OF THE FIRES, IT CAN BE EASILY DIRECTED OVER A CONSIDERABLE DISTANCES.

DISADVANTAGES:
  1. IT CONDUCTS ELECTRICITY.
  2. IT CAN CAUSE DAMAGE TO CARGO & MACHINERY.
  3. LOSS IN STABILITY OF SHIP WHEN USED IN LARGE QUANTITY.
FOAM:
IT IS MOST SUITABLE FOR EXTINGUISHING FIRES INVOLVING FLAMMABLE LIQUIDS. IT EXTINGUISHES BY FORMING A LAYER OF SMALL BUBBLES ON THE SURFACE OF THE LIQUID PREVENTING FUEL FROM VAPOURISING AND RESTRICTING THE OXYGEN SUPPLY TO IT.
IT IS INSOLUBLE IN MOST OF THE LIQUIDS AND LIGHT IN WEIGHT, SO IT FORMS A BLANKET TO COVER THE SURFACE OF BURNING LIQUID AND THUS EXTINGUISHES THE FIRE.

FOAM CAN BE GERATED BY MECHANICAL OR  CHEMICAL MEANS.
MECHANICAL FOAM IS GENERATED BY AGITATION OF A DILUTED FOAM COMPOUND SOLUTION IN PRESENCE OF AIR. THESE COMPOUND INCLUDE SOAPS, GLUE AND WETTING AGENT MIXTURES. CHEMICAL FOAM IS GENERATED BY MIXING AN ALKALI (SODIUM BI-CARBONATE) WITH A SOLUTION OF ALUMINIUM SULPHATE, IN PRESENCE OF A STABILIZER (i.e., SOAP) THIS PRODUCES SKIMMED BUBBLES CONTAINING CO2 “HIGH EXPANSION FOAM” HAS A VERY HIGH EXPANSION RATION OF AROUND 1000 TO 1 INSTEAD OF 8 TO 1 FOR STANDARD FOAM. THIS TYPE FOAM IS USED FOR DEALING WITH CARBONACEOUS FIRES IN COMPARTMENTS WHICH ARE INACCESSIBLE AND WHICH LEND THEMSELVES TO COMPLETE FLOODING  OF THE COMPARTMENT.

DRY CHEMICAL POWDER:
WATER CANNOT BE USED ON MOST FIRES AS IT CAN BE EXPLOSIVELY DISASTROUS. IN VIEW OF THIS OTHER MEDIUMS ARE USED. CHIEF AMONG THEM IS DRY CHEMICAL POWDER. IN THIS SODIUM BICARBONATE IS USED AS BASIS ALONG WITH ADDITION OF METALLIC STEARATE AS WATER PROOFING AGENT. DRY CHEMICAL POWDER IS EXPELLED FROM CONTAINER BY GAS PRESSURE.

IT IS ESPECIALLY EFFECTIVE ON BURNING LIQUIDS SUCH AS LIQUIFIED GAS, OIL ESCAPING FROM LEAKING LINES AND JOINTS. ON ACCONT OF IT’S UNIQUE ABILITY TO QUICKLY STOP COMBUSTION OF GASES, CHEMICAL PRODUCTS etc., IT HAS BECOME MOST POPULAR MEDIUM IN GAS CACCIERS AND TANKERS. DRY CHEMICAL POWDER IS ELECTRICAL NON-CONDUCTOR , THUS IT CAN BE UTILISED ON FIRES INVOLVING LIVE ELECTRICAL EQUIPMENTS. IT INHIBITS THE COMBUSTION REACTION.

Solas convention

The International Convention for the Safety of Life at Sea (SOLAS) is an international maritime safety treaty. It ensures that ships flagged by signatory States comply with minimum safety standards in construction, equipment and operation.

1974 version
The intention had been to keep the Convention up to date by periodic amendments, but the procedure to incorporate the amendments proved to be very slow,As a result, a complete new convention was adopted in 1974 which includes all the agreements and acceptable procedures. Even though the Convention was updated and amended numerous times, the Convention in force today is sometimes referred to as SOLAS, 1974.

The latest Convention in 1974 included the "tacit acceptance" procedure whereby amendments enter into force by default unless nations file objections that meet a certain number or tonnage.

Types of Bulkheads.

'A' Class Divisions
Class differences "A" are the bulkheads and decks of steel or any other equivalent material which is capable of preventing the passage of smoke and flames to the end of the test standard of the hour of fire. They are well reinforced. They are insulated with unauthorized combustible materials so that the average temperature of the un-exposed side does not rise above the initial temperature or temperature at any point above 140 ° C, including any junction, rise above 180 ° C above the original temperature, Within the time, specified below:

"A-60" 60 minutes

"A-30" 30 minutes

"A-15" 15 minutes

"A-0" 0 minutes.

A prototype or platform partition should be tested according to the FireCode test procedure to ensure that it meets the above requirements for integrity and temperature rise.

Class A fire protection doors

The construction of the doors in the class A walls and the fastening means in the closed position provides a fire resistance, such as the passage of smoke and flames, as far as possible, similar to the bulkheads in which they are located.

Class A fire-resistant doors, made of steel or an equivalent material.

In These doors should be capable of being opened and closed from each side of the bulkheadby one person only.
Fire doors in main vertical zone bulkheads, galley boundaries etc., other than power operated water tight doors should be (1) self closing and and be capable of safe operation with an angle of inclination of upto 3.5 degrees opposing closure, and in no more than 40 sec. and no less than 10 sec. with the ship in upright position. (3) the doors except for those for emergemcy escape trunks Shall be capable of of remote release from the central control stations and should also be capable of release individually from a position at both sides of the door.  Release switches shall have an on-off function to prevent automatic resetting of the system.  (4) hold back hooks not subject central control station release are prohibited, (5) a door closed remotely shall be capable of being reopened locally from both sides of the door and after such opening, the door shall automatically close again.(6) there should be fire door position indicator on the indicator .

Indicator panel in the central control room and the release mechanism shall be so designed that the door will automatically close in the event of power supply failure. (7)  local power supply accumulators for power operated doors shall be provided in the immediate vicinity of the doors to enable the doors to be operated at least 10 times (open and close)  after  disruption of the control system or the central power supply using local controls. (8) the components of the local control system shall be accessible for maintenance and adjusting.

(9) In the event of a fire, the control system shall operate the door at the temp. of at least 200 deg. For at least 60 min. served by the power supply and the power supply for all other doors not subject to fire shall not be impaired, and (10) at temperatures  exceeding 200 deg. C the control system shall automatically be isolated from the power supply and shall be capable of keeping the door closed upto at least 945 deg.C.

'B' Class Divisions
Class differences "B" are the bulkheads, decks, blankets and coatings

Approved non-combustible materials to prevent sufficient flame to pass through the end of the first half hour of the standard fire test. They have an insulation value so that the average temperature of the un-exposed side does not exceed 140 ° C above the initial temperature or the temperature at any point, including any junction, rises more than 225oC to the initial temperature, the following phases:

Class "B-15" 15 minutes

Class "B-0" 0 minutes.

A prototype or platform partition should be tested according to the FireCode test procedure to ensure that it meets the above requirements for integrity and temperature rise.
 
Class B fire protection doors

The construction of all doors in the partition type "B" and the means in the closed position represents the equivalent of fire as far as possible bulkheads in which the doors of the exception that can lie vent openings in the lower part of the doors, with a total area of ​​the lower opening Or equal to 0.05 m2. (1) These doors must be closed. Retaining hooks are not permitted. The doors of class B fire must be built with non-flammable materials approved. Class B fire protection doors built with approved non-combustible materials in accordance with the test method Code for fire.

Class differences, C '

Class differences "C" are the non-flammable materials, the bulkheads, decks, ceilings and linings, which limit requirements for the passage of smoke and flames or temperature rise. Door Class "C" is the type of doors installed in the class partitions "C". The approved noncombustible materials must be constructed.

Fire dampers

Valves are penetrating into the ventilation ducts installed bulkheads and bridging the class "A" to maintain the division of fire resistance capability and prevent the spread of smoke and flames in adjacent compartments through the ventilation system.

fire integrity

Resistance to fire is to keep the grounding element's resistance with a bulkhead or deck intact for a period of time, 60 minutes for class "A" and 30 minutes for class "B".

Fire Detection Systems

The PURPOSE of this regulation is to detect a fire in the space of origin and to provide for alarm for safe escape and fire fighting activity.  For this purpose :
(1) Fixed Fire Detection  and fire alarm system installations shall be suitable for the nature of the space,fire growth potential  and potential generation of smoke and gases, (2)  manually operated call points shall be placed effectively to ensure a readily accessible means of notification and (3) fire petrols shall provide an effective means of detecting and locating fires and alerting the navigation bridge and fire teams.  Fire Detection Systems. – General Requirements.

A fixed fire detection and alarms system shall be provided as per this regulation.
 A fixed fire detection and alarm system and a sample extraction smoke detection system required as per regulations mentioned in Chapter II-2, Part C, of SOLAS shall be of an approved type and comply with Fire  Safety Systems Code.
The function of such systems shall be tested under varying conditions of ventilation after installation.
Such installed systems shall be periodically tested for proper functioning under simulated fire conditions to the approval of Administration.

Detection in Machinery Spaces:
A fixed fire detection and fire alarm system shall be installed in (i) periodically unattended machinery spaces and (ii)m/c spaces containing all automatic and remote control systems and equipment approved in lieu of continuous manning of the space and also  in continuously manned spaces having a central control room.
This system shall be so designed and installed that all the fire detectors  of  suitable type will be capable of detecting the smoke or fire rapidly in any part of the spaces under working varying condition of temperature and ventilation.

Detection in Accommodation and Service Spaces and Control Stations:
(1)  Smoke detectors shall be fitted in all stairways, corridors, and escape routes and if found necessary, special purpose smoke detectors shall be fitted within ventilation ducting.

Fire Extinction Systems. – General Requirements
This system is brodadly divided in three parts:
Regulation 8 of Part C of Chapter II-2 of SOLAS.  Control of Smoke spread :  For this purpose, means of controlling smoke in atriums, control  m/c spaces and concealed spaces shall be provided.
For example, in most cargo ships of any type of all the supply air fans (usually 4) for machinery spaces, at least one fan is reversible and can be used as an exhaust fan in the event of fire and generation of smoke in the m/c spaces.
In accommodation, gallies, Navigation Bridge, Steering Flat  a provision for exhaust fans is made to expel smoke from the concerned spaces.

(2) Regulation 9 of Part C of Chapter II-2 of SOLAS.
Containment of Fire:  For this purpose (i) the ship shall be subdivided by thermal and structural boundaries,
 (ii) thermal insulation of boundaries shall have due regard to the fire risk of the space and adjacent spaces,
(iii)  The fire integrity of the divisions shall be maintained at openings and penetrations by using approved materials and methods by adhering to the relevant regulations of the SOLAS.

(3) Regulation 10 of Part C of Chapter II-2 of SOLAS.
Fire fighting:  For this purpose, following functional requirements will be met : (A) fixed fire extinguishing systems shall be installed, having due regard to the fire growth potential of the protected spaces, and (B) adequate number of approved type of fire extinguishing appliances shall be readily available.
 (C) Water supply systems  with approved type and sufficient number of fire pumps, fire mains, hydrants, hoses and nozzles complying with the regulations of the SOLAS requirements shall be provided.

(i)  Fire mains and hydrants materials readily rendered ineffective by heat shall not be used.
(ii) Their arrangement shall be such as to avoid the possibility of freezing, with adequate provisions for the drainage of the mains.
The number and position of hydrants should be such that at least two jets of water from two different hydrants may reach any part of the ship.
There will be an  isolating valve and a relief valve on the fire main line as approved by the regulations.
Pressure at the hydrants: For cargo ships above 6000 grt   it should be 0.27N/mm2.

(vi) Fire pumps : For cargo ships of 1000 grt  and above, there will be at least two independently driven fire pumps, which will  have the provision for being started and stopped by local and remote  switches (normally situated on the Bridge).
Emergency fire pump :  The space containing the emergency fire pump shall not be contiguous to the boundaries of the m/c spaces  or those spaces containing main fire pumps.  There will be no direct access between the m/c space and the emergency fire pump spaces.
The emergency fire pump shall have two sources of electrical power supply, one from the power mains and the other from the emergency generator bus bars.
Ventilation arrangements to the emergency fire pump spaces shall be such as to preclude the possibility of smoke from m/c space fire entering or being drawn into the space.
(viii) Fire hoses shall be of non perishable material  approved by the Administration and should have a length of at least 10 mtrs, but not more than 15 mtrs in m/c spaces and not more than 25 mtrs for open  decks on ships with breadth in excess of 30 mtrs.
(ix) Standard nozzle sizes shall be 12mm, 16mm and 19 mm.  For accom. Spaces a nozzle size greater than 12 mm and for cargo spaces a nozzle size greater than 19 mm need not be used.  The size should be adequate to obtain the max. discharge possible from two jets at the approved pressure.  Nozzles shall be of approved dual purpose type( i.e. spray/jet) incorporating a shut off.
(x) Portable fire extinguishers:  Their type and design shall comply with the requirements of the Fire Safety systems Code.
Ships of 1000 grt annd above will have at least 5 portable fire extinguishers in accom. Spaces, service spaces and control stations.  CO2  fire extinguishers shall not be placed in accom. Spaces.  In control stations and other spaces containing electrical or  Or electronic equipment, only those fire extinguishers whose extinguishing media are not electrically conductive or harmful  shall be used.
Spare charges shall provided for 100% of the first ten extinguishers and 50% for the remaining fire extinguishers capable of being recharged on board. Instructions for recharging shall be carried on board.
(xi) Fixed fire extinguishing systems: These systems for m/c spaces may be any of the following types: Fixed gas fire extinguishing system, a fixed high expasion foam fire extinguishing system or a fixed pressure water spraying fire extinguishing systems, all complying with the provisions of the Fire Safety Systems Code.

Here fire extinguishing systems using Halon 1211, 1301, and  2402 and perfluorocarbons shall be  prohiibited.
(xii) There shall be at least one portable foam applicator unit complying with the provisions of the Fire Safety Systems Code.  In addition, in each space, approved foam type fire extinguishers each of at least 45 ltr capacity shall be provided.  Additionally, there shall be provided a sufficient number of portable foam extinguishers so located that no point in the space more than 10 m walking distance from an extinguisher and that there are at least two such extinguishers in each space.
(xiii) Paint Lockers shall be protected by  (i) Co2 system designed to give a minimum volume of free gas equal to 40% of the gross volume of the paint locker, (ii) a dry powder system giving at least 0.5 kg powder/m3 of the space, (iii)  a water spraying or sprinkler system connected to ship’s fire mains designed for 5 ltr/m2 /min.  All above systems shall be operable from outside the protected space.
(ivx)  Fire Extinguishing systems for cargo spaces:  Fixed Co2 or inert gas system complying with the provisions of the Fire Safety System Code.  For cargo tank protection on Tankers a fixed deck foam fire extinguishing systems complying with provisions of the Fire Safety System Code shall be used.
(xv) Approved Fire Fighter’s Outfits (atleast two in  nos.) shall be carried by all ships.  Additionally, on tankers two extra sets will be carried.

 # The article was written by two author and then merged before publishing. Various books are used as reference before writing this article but no part is being reproduced but stated in a different easy way.

# Cover image credit: Pintrest  (If you have any problem regarding the post contact us!)
 


Author Arpit Singh & Amit                        


6 Silly reasons why you get failed in mmd examinations again and again!

6 Silly reasons why you get failed in mmd examinations again and again!

You have filled documents , applied and even prepared well, even get some coaching second time but still not get through the passing grades. Have you think what went wrong all the times?

why are u failing repeatedly in MMD Exams despite writing all correct answers? Following silly mistakes may be a reason :

  1. Please don't make any identification marks on your answer sheet. Also dont write your rotation no. anywhere except the place provided for the same.
  2. First question is always compulsory. Start your answers from question no. 1 only. As attempting it in the last gives an impression that you don't know the subject well.
  3. Do not attempt survey related questions. i.e. Boiler survey, Load line survey etc. Because these answers require specific attention on some important issues and areas, which you can miss out and this may turn out to be failing mistake.
  4. Sketches leave good impression. It can be drawn free hand,but should be neat and clear. Be careful, there should not be failing mistakes in your sketch.
  5. Start writing answer from the back of cover page only. Leaving that page blank may leave you disqualified from exam. Also where you finish your answer, remaining page should be struck down by single line and answer of next question must start from new page.
  6. Use only one color pen, preferably black, during your exam. Please don’t use other color pen not even for headings or underlining.

#Note: The following article is property of ( Marine Republic) http://www.marinerepublic.in  and re-used with few modifications after taking due permission.

Source: http://www.marinerepublic.in/2014/09/10-tips-to-crack-mmd-written-exam.html

Welding (Marine Engineering)

 

Welding ( Marine Engineering )

History:
Method of joining metals have been known for thousand of years, but for most of this period the only form of welding was forge welding by a blacksmith.

Number of new welding principles emerged at the end of 19th Century, sufficient electrical current could then be generated for Electric Arc Welding and Resistance Welding. Arc welding was initially carried out using Carbon Electrode, shortly followed by use of steel rods, important advancement was made by development of Coated Electrode.

Another method of welding was also developed at that time, which was Gas Welding. The use of Oxygen and Acetylene made it possible to produce a comparatively high flame temperature 3100℃, that is higher than other hydrocarbon based gas. The intensity of all these heat sources enable heat to be generated in, or applied to the work piece quicker than it is conducted away into the surrounding metal.

Thus it is possible to generate a molten pool, which solidifies to form the unifying bond between the parts being joined.

Welding process maybe divided into two main group, pressure welding and non pressure welding, any welding process that require pressure is generally referred as Forge Welding, and these method usually does not require filler metal or flux, the part to be welded however, should be clean and free from grease, dirt, oil, etc. This welding method is the oldest, and require metal to be welded to rise in temperature and hammering the surfaces to form a union.

Resistance Welding is another form of Forge Welding, current and pressure is applied to the metal to be welded without any filler metal or flux.

The Welding process which does not require any pressure to be welded but only the current and filler metal and flux are .The most popular form of Fusion Welding is Electric Arc Welding or Metal Arc Welding Process.

Welding Terminology

  1. Pressure Welding: Welding in which sufficient outer force is applied to cause more or less plastic deformation of both the facing surface generally without the addition of filler metal. The facing surface are heated in order to permit or facilitate bonding
  2. Fusion Welding: Welding without the use of outer force in which the facing surfaces must be melted. Molten filler metal is added.
  3. Surfacing: Producing a layer of different metal by welding, example: with higher corrosion, abrasion or heat resistance than the parent metal.
  4. Deposition Rate: Amount of metal supplied to the joint per unit time during welding.
  5. Heat Affected Zone (HAZ): Area of base metal which is not melted during welding but whose physical properties are altered by heat induced from weld joint.


Electric Arc Welding

In this, a electric spark is struck between electrode and the metal to be welded. The heat which is generated cause the electrode to melt and the molten metal is transferred from the electrode to the metal.
If the electrode is bare, that is without flux(Coated electrode), the arc that is generated tend to wander and is difficult to control. Also it is open to the atmosphere contamination , that result in porous brittle weld. To avoid these defect, flux coated electrodes are generally used.
The flux coating melt at high temperature than the electrode core, thus coating protrudes beyond the core during welding, thus avoiding wandering of arc, that is it provide stability, and concentration of the arc. The coating also shield the arc and the molten metal pool from atmospheric contamination, by forming a shield of inert gas around it as coating vaporize.
Silicate that is formed from coating, form slag upon the surface of the hot metal and this and this protect the hot metal from the atmosphere as it cools down, slag can be removed easily when metal cools down.

Electric arc welding maybe done by using A.C or D.C supply. A.C supply is usually used for following reason:

Advantages

1 less planet maintenance
2 Higher efficiency than D.C plant
3 More compact plant

Disadvantage of A.C plant:

1 More difficult to weld Cast Iron and Non-Ferrous metal
2 High voltage is used so higher the shock risk.

Defects in Weldings:

  1. Overlap: it is caused when weld metal overflow without fusion on parent metal. This can be detected by Magnetic crack detector
  2. Undercut: This occur due to higher current or low speed of welding, it cause the wastage of parent metal and groove and channel is formed at the toe of the weld.
  3. Spatter: This is the globules or particle of metal scattered on  or around the weld, this occur due to high voltage or current making metal to splash.
  4. Blowhole: cause due to entrapment of Gas in large cavity.
  5. Inclusion:  Any slag or other entrapped matter, surface of metal to be welded should be cleaned and should be freed from grease, oil, dirt, etc. During the welding process slag must not be allowed to be get infront of the molten metal or it may get entrapped. So, during the changing of electrode, the metal should be allowed to be cooled and slag must be removed to avoid Inclusion.
  6. Lack of Fusion: this occur between weld metal and parent metal, between different layer of weld metal or between contact surface of parent metal, it is caused by incorrect voltage , curren, dirt or grease.

For Full Article Goto ShipDiggers.

Author : Arpit Singh

101 Electrical interview questions with answer | Marine



What is the different position of the needle synchronoscope? What is the difference between 6 and 12?
06.00 means that at synchronization. We can not parallelize the incoming generator. Means 24:00 perfectly synchronized state (voltage, frequency, and phase sequence identity).

Why do we close switch 11 and not 12?
When the synchroscope is about 12 hours, the "slip" between the sine waves is near the minimum (the slip equals zero when the synchroscope 12) and the difference voltage between the phases minimum synchroscope is 12 hours) . Because of the time it takes to close the switch synchronous, usually it has in 11 hours. Due to the low delay to close, 11, are nearly 12 hours approach.

Why is a Megger used for insulation testing and not for a multimeter?
With a Megger, a voltage of not less than 500 volts DC is used to test the insulation resistance of the windings. Using a multimeter, the voltage does not use more than 3 volts DC. Megger test uses a high impedance and is more accurate than a multimeter

What are the MSB guarantees?
Circuit breakers, fuses and overcurrent relays. The panels are dead front panel, for example, can not open the control panel for maintenance, until we turn off the power to the plate by the circuit breaker.

When the reverse current is flowing?
The situation of a generator is supplied by a system switching device has a multiplicity of generators that are parallel to the generator. The current flow, when the system is operating normally, is between the generators of the distribution boxes. If you have problems and generator connection voltage under the system voltage, the generator can act as a motor, as a motor as a generator, and the current flows in the generator area. This is the inversion force. The effects can end from low range in the event of a complete mechanical failure generator failure.

What is the damage when the backflow flows?
Suppose the generator usually generates an amount of power equal to P, and during motor operation will absorb a similar amount. Therefore, P., the net effect on the grid will be the same after an increase in load experience step equal to 2P. Depending on the size of the gate and the resistance of the remaining generation, an increase in the 2P step could result in a significant change in the network frequency.
In some cases, damage to the engine (especially steam turbines) may occur.

How does he enjoy protection from return?
The protection of the reverse power is used for anti-motor. This function is not the first motor generator to protect. You can stop the fuel supply and stop the main engine.

How to test performance releases?

When two generators operate in parallel and a generator can carry the load, the return path of energy can be tested by changing the load by means of the inductor. When the load is moved enough to discharge and load generator off a small percentage of the charge of its ignition and the fuel supply to the drive motor is turned off. That is, the reverse relays are being operated. The relay can be tested by simulation (use the test key on the relay) to see when a trigger signal is started.

What is the complete form of CLA?

Circuit breaker. In general they are in power applications and 400 V (generator switch).

ACB By pressing the close button in an inactive generator, what will happen?
Normally, the circuit breaker is not closed until it is synchronized even if the press does not close the stop switch. The switch has protection from voltage do not let it close.

What is low-voltage protection?
Prevents the switch from accidentally closing or the generator load for parallel operation. It also provides protection against the loss of voltage while the machine is connected to the control unit.

What is the importance of preferential travel? Why is it planned?

The preferred type of pickup is an electrical device on the ship which is designed on the main track in the event of partial failure or non-essential current main circuit overload, that is to separate uncritical load.

What is the rms value?
The root mean square root is the maximum value divided by the square root of two.

What is the importance of the power factor?
The power factor is the cosine of the angle between the waveform of voltage and current.

What is the typical value you see on board?
Usually 0.8.

What is the best value?
1 is the best value. This is possible with a purely resistive load.

What is the benefit of improving the performance factor?
Near 1 means that power factor for a given lower effective power in kW, the charging current becomes lower and consequently the losses are I2R. System efficiency is higher, the losses are lower. Improved tension control.

How can it be improved?
The capacitor banks improve power factor, when the charges are mainly resistive.

What is the meaning that I and V are in phase?
The angle between the waveforms I and V is equal to zero, which means that the load is purely ohmic.

Why ratings KW motor and generator and transformer KVA given?
KW mechanical power from a motor and is expressed in kW.
KVA is the entry of the net power (apparent) of the transformer. The power input is the initial loss +.
KW = kVA x power factor system

Where is the reactive power?
Reactive power is not lost. Motor it lasts electric field, which the engine will convert the effective (power) of the mechanical torque.

What is a semiconductor?
Germanium or silicon, their electrical conductivity between a metal and an insulator; Its conductivity increases with the temperature and in the presence of impurities

What is Doping?
The deliberate introduction of impurities in a high-purity semiconductor (also known as intrinsic name) doping their electrical properties. Impurities are dependent on the semiconductor type. Light semiconductor doped moderately called extrinsic. A semiconductor is doped at so high levels that it acts degenerate more like a conductor of a semiconductor.

What is insulation when temperature rises?
For insulation, a temperature increase causes its resistance to decrease, causing too high temperature the main reason, why is often the insulation

What happens to the resistance when the temperature rises?
For drivers, an increase in temperature causes its resistance increases.

What is an induction motor?
An induction motor is an alternating current motor in which the primary winding of a member (usually the stator) is connected to the power supply, and a secondary winding or a cage secondary winding on the other side element (usually the rotor) current.

What "slip"?
An AC induction motor (current amplitude) consists of two assemblies: a stator and a rotor. The interaction of the currents in the rotor bars and the rotating magnetic field of the stator flows, generates a torque. In actual operation, the rotor speed is lagged, nor is the speed of the magnetic field that intersects the rotor rods, allowing the lines of the magnetic force to produce a useful torque. This speed difference is referred to as slip.

What is a synchronous motor?
A constant speed motor, depending on the frequency of the alternating current and the number of poles for which it is designed.

Where is it used?
Synchronous motors have applications in all industrial applications where constant speed is required. Improved power factor and synchronous capacitors. Power plants almost always use synchronous generators because it is important to maintain a constant frequency at which the generator is connected. Low-power applications are positioning machines where you have high precision, and the robot drives.

How a multimeter is used?

What is an AVO Meter?

The avometer was one meter of the British brand, owned by Megger. It is often simply called AVO and has its name from the first letter of words ampere, volts, ohms

How continuity is tested?
Set the multimeter resistance mode and the resistance of the probes between the points of the circuit or under control. If the resistance is low or equal to zero, this means continuity. If it is high or infinite, it means idling.

This limits the electrical charge?
The available power is fixed and the voltage is adjusted so that the setting of the switch or fuse is the normal load current. If the load exceeds the rated current, the circuit breaker or fuse function and load limit.

What is the voltage used in a meggar?
500V DC.

How does the current flow during welding?

Current flows in the electrode and in the terminal. Here, as the river of MIG, stick, ground flow. In Tig, current flows through the electrode, Only now the only same function, the rod held in the hand and the other electrode.

What is welding on ships? AC or DC?

What is the tension?


What is the voltage to ignite, the boiler / waste incinerator used, etc.?

Typically, 000 V 10 (10 kV).
Why is it different from welding?
It is higher than the power away occurs from breaking the park. Air decomposes at this high voltage 10 kV. Therefore, it is higher than the normal tension of welding.

Is it current through the shell during welding?
Yes I believe.

If so, why not shock you?
. Since the whole city is on the same potential, so no potential difference for a shock.

What is to prevent the safe voltage collision?
Normally 50V. It depends on the resistance of the body and how the way to perform is (the use of these chargers or matt separators can allow a slightly safer voltage)

What is the only phase?
The only phase is a state in motors and transformers phase in which the current is switched off to one of the phases.

How can it happen?
The only phase adjustment is caused by the use of single-phase protective devices such as fuses. The three-phase loads must be protected by devices that cause a power failure in all three phases at the same time when an error occurs. Defective contacts or loose connections in three-phase circuit breaker can also cause a single phase.

What is caused by the damage?
The only phasing makes the highest rated currents in the healthy phase loads such as motors that cause engine overheating and thus damage the engine.
A single-phase drive can sometimes cause engine noise and vibrations.
What is the protection against that?
Individual phases can be identified by special protective relays to identify the loads and isolate them. The smaller motors are based on current relay and negative phase sequence. The motor protection relays for large motors are easily equipped with one-phase protection.

Why is it necessary that the frequency of the incoming alternator is more than the busbar?
Before parallel together Alternators Monday, the frequency of the incoming alternator is slightly higher. Is to ensure that the incoming generator part in the bus load take. When the incoming generator is slow, it will be motorized and add loads to the bus. When this happens, it is possible that even other generators are out of line.

What is the dark lamp and luminous method to synchronize? How to connect?
So far, three light bulbs are connected between the terminals of the generator and the connection system. As a modification of the rotational speed of the generator is turned on, and the intensity is proportional to the difference between the frequency generator and the frequency of the system speed. When the voltage on the voltage of the generator removed from the system (either forward or backward in phase), the lamps light up. If the voltage at the generator voltage corresponds to the system, the lights are dark. At this time, the switch of the generator connected to the system can be closed and the generator will then remain in sync with the system.

In addition to the renovation of the bearings there is no reason to open the engine for maintenance?
Test insulation and renewal (for example using insulation aerosol of the stator winding insulation).

Why use this reverse power instead of reversing alternators?
It is extremely difficult to detect reverse current with an alternative system, energy can be detected and inverted can be provided by a reverse relay.

What is the sense of excitement in a generator?
An electric generator or electric motor consists of a spinning rotor in a magnetic field. The magnetic field can be generated by permanent magnets or field coils. In the case of a machine with field coils, a current must flow in the coils to generate the field, since otherwise no force is transmitted to or from the rotor. A method for generating a magnetic field using an electric current is called excitation.
 
The field current in the alternator AC or DC?
DIRECT CURRENT. Dennis T Hall Check to confirm.

What is residual magnetism? Where is it important?
The residual magnetism is a property in which a certain amount of excitation remains in the drivers even after removal of the magnets.
It is necessary because we must start magnetism before the field winding is able to generate the entire field.

Sometimes the direction of travel of an E / R fan (supply the exhaust) when the change is triggered. Why?
If the ventilation flaps are not properly defined or open or filter clogged, the air supply is impaired and the fan causing cooking to be overloaded. Set / O for more information.

What is the function of the friction clutch mechanism used in cleaners?
It is a mechanical problem.

What is regular maintenance of the batteries?

The cell voltage is checked every week. The specific density was monitored using the densitometer of the battery. The clamps are greased to prevent corrosion. Sometimes tests load carried on the batteries.
What precautions should be taken when using the battery?
The space must be vented to prevent explosions caused by the battery generated gas. You should wear protective clothing, gloves and eyes to help prevent acid spatter. There should be no flames or sparks near batteries. Never short terminals both positive as well as negative as this will cause a short circuit and high energy surplus. When disconnecting the battery, always disconnect the first and reconnect the negative connections.

Why special lighting is used in the bedrooms of the battery?
The spark-proof lighting is used as explosive gases can be generated during charging the battery, and therefore there should be sparks in the room.
What is the voltage of each cell in a lead-acid battery?
2VDC.

What is the full voltage of the battery?

24 V DC.

How is this tension achieved?
12 Serial connection cells. 12 x 2 V = 24 V is the total voltage of the battery.

What is the meaning of a NO contact?
The contact is open in the normal state (idle state).

How does a salinometer work?
Detects the salinity in parts per million (ppm) and provides an alarm signal and triggers a command to the bypass valve with a fresh water generator. Set / O and watch your boat freshwater heater manual.


How to automatically start and stop the air compressor?
The air reservoir includes a pressure switch which is cut and cut accordingly to the desired pressure. When the pressure falls below the cut setting, the switch turns the contactor coil on and the compressor is started. When the pressure reaches the threshold, the switch opens the closed circuit in series with the circuit breaker and cuts the contactor's power contacts.

How to maintain the temperature of the refrigeration chamber?

The cooling chamber includes a temperature switch (thermostat) having a temperature setting of cutting and cutting. Depending on the setting, the compressor is turned off when the temperature rises, and is turned off when the temperature is cooled to the desired value.

What is a self-monitoring alarm circuit?
Auto monitors the state of the alarm circuit. That is, it detects when the power of the alarm circuit is healthy and all the relays and contacts are working normally. Check with I / O for details.

On the sea when there is a force cut during the show, the action you take?

The emergency power generator is activated after a power failure; To reset the main power supply, we close the main switches of the generator without regard to the synchronization. How is that possible?
There is a connection between the main generator and the emergency power unit. The switch is triggered during the failure. The emergency generator starts and closes the switch and feeds the emergency loads. When the main recovery restore is restarted and the switch is closed. Since the switching bridge is still open, there is no parallel between the main generator and an emergency.
How the emergency power unit starts automatically?
It is activated by a low voltage relay. When a power failure, low voltage relays detects a loss of voltage from the generator. Similarly, when the power is restored, the relay stops the backup generator.

MEO class 4 Objective question papers solved.| Part1



Q- Which of the following will lead to automatic stopping of IG blower?
a. Low water level in deck water seal.
b. Oxygen content above 8%.
c. Low water level in scrubber tower.
d. High water level in scrubber tower.
Answer-A & C 

Q-Which of the following will be required to be done in order to reduce sulphur corrosion of Main Engine components
A. Increasing the atomization pressure of fuel injectors
B. Fitting exhaust valves with valve rotators
C. Running engine at or near normal sea load
D. Decreasing the F.O. purifier feed rate , running two purifier in series one acting as purifier and other as calrifier
Answer-C

Q- Viscosity of fuel oil used for ME was 145cst,new fuel comes whose viscosity was more than earlier, what should u do
a) increase temp setting
b) change setting of viscotherm
c) do nothing
d) open steam valve manually more
Answer-Critical Question(it could be anything)

Q- Main engine is running but viscosity of fuel cannot be maintained.fuel oil heater have a maximum rating of 4 bar steam pressure.steam through a pressure reducing valve is provided to the heater at 4 bar but still viscosity of fuel annot be brought down below 20 cst. as a good marine engineering practice what will you do?
a. let the engine run at same rpm n wait for the port to come to carry out the cleaning of heater
b. reduce the rpm till next port arrives n then clean the heaters
c. increase the steam pressure by adjusting the setting of steam reducing valve
d. stop the engine n clean the heaters
Answer-D

Q-When one of the M/E.F.O. heater is not in use then
A) The F.O. inlet n outlet valve should b kept shut, but steam heating valves should b kept crack open so as to keep the heater warm.
B) F.O. inlet n outlet valve should b kept shut n heating valves also should b completely shut n should b drained of any remaining F.O.
c) F.O. inlet n outlet valve should b kept crack open so that the F.O. recirculation can take place.
d) F.O. inlet n outlet valve should b kept shut while outlet valve should be left open so that
Answer-B

Q- how diesel engine governing limit
a. load limit
b. scav limit
c. torque limit
d. all
Answer-D

Q-The main causes of failure of the cylinder head of a large 2 stroke marine diesel engine are
(a) Excessive rigidity.
(b) Small core holes.
(c) Thin uncooled walls.
(d) Excessive rolling and pitching
(e) Excessive tightening of cylinder head nuts.
Answer-C and D

Q- New liner we are putt in a ring in skirt made of
A one piston ring
B bronze ring, multiple piece
C cast iron, single piece
D piston ring, multiple pieces
Answer-B(Because the main function for that ring is to if any misalinghment of piston so skirt will touch the liner so if u provide this wear ring it want allowed to touch liner and it is made up by soft material and even if wear ring will touch the liner it wont damage the liner)

Q- Sea water outlet temperature of LO cooler decreased while main engine load and sea water inlet temperature not changed this indicates
a.Cooler efficiency has increased
b.Cooler efficiency has decreased
c.Sea water outlet temp nothing to do with efficiency
d.The flow of sea water reduced
Answer-B

Q- Cold corrosion occurs in the middle part of the liner of main egine. What constructional features can be applied to it for reducing this.
A . no constructional feature can be applied only increase feed of cylinder oil or use a oil with high tbn and maintain jacket water temperature as high as possible.
B even after doing A there will be some corrosion which cannot be avoided so no constructional feature other wise.
C putting an insulation between dulinder liner outside and in the bores to avoid any corrosion.
D maintain low jacket water flow rate to avoid turbulence and corrosion
Answer-A

Q- liner crack indication
a. loss of water frm expansion tank
b. black smoke coming from expansion tank
c. jacket water fluacuating
d.all
Answer-D

Q- The machinery which is usually tested first once the ship reaches a dry dock is
A. Engine room crane
B. Engine room lift
C. Gantry crane for engine room
D. All of the above
Answer-D

Q- What is mixed lubrication?
A mixing additives to lube oil
B mixing of water with lube oil.
C where the lube oil film is partly eshtablished.
D where there is certain deformation in the mating surfaces and lube oil film is established.
Answer-C

Q- In case of modern 2-stroke, crosshead type, marine diesel engines, the cooling oil for piston crown cooling is provided:
a Through Telescopic pipes
b Through Spray nozzle provided on top of the con-rod
c Through hollow piston rod from crosshead
d Through splash cooling similar to liner lubrication
Answer-C

Q- You see white smoke coming from the ME funnel stack, this could be
a)one or more cylinders not getting enough fuel
b)too low compression pressure
c)water in fuel
d)all of above
Answer-C

Q- Primary purpose of an indicator cock
a. Remove soot exhaut gases aftr stopping the engine.
b. Take an indicator diagram aftr removing ext gases take an performance of engine.
c. Realease excess pressure
Answer-A not B(Because Primary Purpose is Blow through Before Starting an Engine)

Q- The use of ball and roller bearings in internal combustion engines is becoming more and more popular for some or all of the following
(a) The low coefficient of friction
(b) The absence of wear under favorable conditions
(c) The independence in lubrication
(d) The extreme reliability of such bearings
Answer-A

Q- how diesel engine governing limit
a. load limit
b. scav limit
c. torque limit
d. all
Answer-D



Author marineGuru